3D4M Engineering Performance · Recycled

r-UltraMarathon PP GF.

Polypropylene made entirely from post-consumer recycled material and reinforced with 30% glass fibre. Light, strong, UV resistant, and aimed at parts that live outdoors or on the water. read further

  • 100% post-consumer recycled
  • Lightweight and reinforced
  • Improved UV resistance
r-UltraMarathon PP GF, Natural, 700 g, 1.75 mm
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Color
Diameter
Weight
€49.95
€71.35/kg · excl. VAT
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Freshly produced on demand and typically shipped within 3 working days.

About this material

r-UltraMarathon PP GF: recycled polypropylene with glass behind it.

r-UltraMarathon 3D PP GF is a polypropylene filament we make from 100% post-consumer recycled PP, reinforced with 30% glass fibre and a set of performance additives. The recycled content is not a footnote here, it is the point of the material.

The glass fibre buys mechanical strength without much weight, so the combination is a light part that still carries load. On top of that the formulation adds a reduced burn rate, improved UV resistance for sun-exposed use, and anti-bacterial and anti-fungal behaviour that suits hygienic and anti-fouling surfaces.

Those properties point at a clear set of uses: outdoor components, marine parts, drone housings and enclosures. Parts that sit outside, get wet, and are better off light.

It prints at a low nozzle temperature for a reinforced material, but polypropylene is unforgiving about the first layer, so the adhesion set-up matters more here than the temperature does.

Physical properties
PropertyConditionValueTest method
Density 1.12 g/cm3 ISO 1183
Melt Flow Index 230 ºC/2.16 kg 6.84 g/10 min ISO 1133
Glass fibre content 30%
Mechanical properties
PropertyConditionValueTest method
Tensile modulus 5463 MPa ISO 527-2
Tensile stress at break 67.1 MPa ISO 527-2
Elongation at break 3.59 % ISO 527-2
Flexural modulus 5563 MPa ISO 178
Maximum flexural stress 105.7 MPa ISO 178
Izod impact strength (unnotched) +23 ºC 109.6 kJ/m2 ISO 180/1U
Izod impact strength (notched) +23 ºC 25.9 kJ/m2 ISO 180/1A
Shore D Hardness 71 ISO 868
Printer settings & data sheets

Low temperatures, but the first layer decides everything.

Polypropylene is the hard part of this material, not the heat. Use Magigoo PP GF specifically, on a carbon-fibre plate, glass or a PEI sheet; the general-purpose adhesive you use for PLA or PETG will not hold PP. The nozzle itself stays relatively cool at 220 to 240 °C.

Mind the nozzle.

The glass fibre is abrasive, so we advise a wear-resistant nozzle of 0.5 mm. A standard brass nozzle will open up as you print and your dimensions will drift with it.

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Recommended print settings
ParameterValue
Nozzle temperature220 to 240 °C
Heated bed temperature40 to 60 °C
AdhesionMagigoo PP GF on a CF plate, glass or a PEI sheet
Nozzle0.5 mm wear-resistant nozzle advised (glass-filled, abrasive)
DryingNot needed, low moisture uptake
Empty spool weight
Filament weightSpoolEmpty weight
700 g RS 200 GH2L PS 213 g
2000 g RS 300/20 L PS 666 g
4000 g RS 350 5K ABS 790 g
Measurements & tolerance

Precision-engineered consistency.

Consistent prints start with a uniform filament shape. We continuously monitor diameter and roundness during production. When filament varies in size or loses its round profile, material flow becomes erratic. This causes under-extrusion and weak layer bonds.

Our manufacturing process keeps the cross-section stable across the full spool. Your printer receives a steady volume of material without pressure drops in the nozzle. You get predictable extrusion on every job, so with r-UltraMarathon PP GF you can focus on your design, not your material.

1.75 mm filament
±0.05mm
Diameter tolerance, edge to edge across the spool.
2.85 mm filament
±0.10mm
Diameter tolerance, edge to edge across the spool.
Both diameters
≥95%
Cross-section roundness across the spool.
The production process

Sealed at the source. Never touched by water.*

Unlike manufacturers who cool filament in a water bath, our filament never touches water during production. Moisture inside the material creates bubbles and weakens layer bonding during printing. Water-free production keeps extrusion consistent and bubble-free.

Sealed and ready to print.
We produce on demand. Every spool is vacuum-sealed immediately after extrusion, so it reaches you dry. This process keeps every spool of r-UltraMarathon PP GF ready to print out of the box.

* At times of high demand, and for some variants, production may run on a conventional water-cooled line. Contact us before ordering if you require material produced with our water-free process.

Vacuum-sealed filament spool, straight off the extrusion line

Vacuum-sealed on the production line, before it ever leaves the machine.

Traceability & quality assurance

Precision you can track. From pellet to part.

We produce every spool on demand in our own facility. This gives us direct oversight that mass-produced stock lacks. Your spool comes from a fresh, identifiable batch rather than long-term warehouse inventory. We document the production trail for every run.

Documented, not just shipped.
We keep the production logs for every batch we make. On request, we link a Certificate of Analysis and Technical Data Sheet to your specific batch. You get clear data for your spool of r-UltraMarathon PP GF.

About 3D4M

Dutch engineering for parts that define the future.

At 3D4M, we develop and manufacture high-performance thermoplastic filaments for demanding applications across aerospace, defence, semiconductor, automotive, medical research, and industrial manufacturing. We work with engineers, researchers, and manufacturers who need materials that go beyond standard specifications.

Our engineering starts with the machines themselves. We design and build our own extrusion lines around our patented extrusion process, combining material expertise with technology developed in-house. For moisture-sensitive polymers, our air-cooling technology offers a water-free cooling option, allowing us to tailor the production process to the material.

Our production facility is built on a single, uncompromising principle: control. From our extrusion technology to precise diameter monitoring and vacuum-sealed packaging, we control every stage to deliver consistent filament with batch traceability.

Trusted by global leaders
Supporting over 100 universities alongside global industry leaders, we have become a trusted partner to advanced research labs and manufacturers worldwide. We bring together material expertise and Dutch engineering to help turn ambitious ideas into reliable, high-performance parts.

3D4M headquarters in Haarlem, the Netherlands

3D4M headquarters, Haarlem, the Netherlands.

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The leap to a high-performance polymer can be complex. Speak directly with one of our material engineers about your printer setup, target specifications, and material performance. We are here to help you de-risk your validation phase.

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Experience the benefits of freshly extruded, water-free filament. Select your required diameter and spool weight in the order panel to initiate our on-demand production process. We ship worldwide, vacuum-sealed and ready.

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